Tube Bender Services MSA roll cages fabricated and fully installed
Tube Bender Limited produce highly accurate hoops and roll cage kits using computer aided design and production fully installed at our premises or for the end user to install. This represents considerable build savings. Check the prices in our Ebay Shop.
Take For Example a Landrover Defender:
6 Point, Fully Fitted, MSA Certified Roll Cage made to the Blue Book. It also looks great.
Simply drop your vehicle off on a Friday between 7:30am and 6pm and collect Monday between 7:30am and 6pm. It only takes us a weekend to fully design, build and install the cage. We also install thoughout the week Please contact us for our next available fitting.
Each Roll Cage comes with the required components
A Landrover roll comes with the following components,
1) Rear Hoop
2) Rear Hoop Diagonal
3) 2 x Side Bars
4) 2 x Rear Stays
5) 1 x Harness Bar
6) 1 x Windscreen Bar
7) 2 x Door Bars
8) All Required Mounting Plates
9) All Required Roll Cage Saddles
10) Full VAT invoice
11) Full Compliance Certificate for Scrutineer Pack
As we produce everything in house we can do anything you require. If you would like the cage fully welded in or fully bolt in or a mixture of weld in/bolt in this is not a problem and there is no extra cost. If you want additional optional members or more mounting points then we are happy to do this at an extra cost.
We use a CNC plasma table to cut all the parts from plate (spreader plates/mounting plates/roll cage saddles). We use a 60 ton press to form all the roll cage saddles (38, 45 and 50mm OD). We use our own in house 3D modelling software to design and develop the cage. We use a CNC tube bender to manufacture all the bent components. We use a 3 axis tube notcher to scallop the tube. The only parts we buy in pre made are the nuts, bolts and washers! We are a one stop shop for all you roll cage requirements.
For example we can make a landrover roll cage in either of the following sizes,
44.45mm OD x 2.64mm Wall CDS Steel Tube
50.8mm OD x 2.03mm Wall CDS Steel Tube
Each size is bent on the following radius,
44.45mm OD - 139.7mm CLR
50.8mm OD - 165.1mm CLR
Contact us with your vehicle details we will design one to fit perfectly and give you an unbeatable quote for installation
Roll Cage Material Used
All material is BRAND NEW AND UNUSED Cold Drawn Seamless (CDS) Steel
MATERIAL SPECIFICATION - Cold Drawn Seamless Steel - Specification - EN 10305-1 (Previously BS6323 Part 4, CFS3 BK, BS980 CDS2) Minimum Yield Strength - 350 N/mm2
All our roll cages are manufactured using CDS (cold drawn seamless) tube, exceeding the minimum requirements set out by the MSA and FIA requirements. Do not confuse CDS with inferior blue band or steam pipe used by some other manufacturers, CDS is stronger, lighter, better to weld and specifically manufactured for use in roll cages.
We have in stock all types of roll cage tube from standard CDS up to T45 and Chrome Moly and can supply this by the metre if required. Please see the items in our eBay shop.
Highly Accurate Tube bending and Roll Cage Design
All bends are produced on a market-leading and numerically controlled AMOB or Baileigh Industrial rotary draw benders, which are accurate to +/- 0.1 of a degree. The dies used to manipulate the tube are fully machined, from a single billet of A36 low carbon steel or 1018 mild/low carbon steel depending on the CLR. The counter die uses a 954-C aluminium bronze head with a UHMW plastic slide. Using fully-machined dies as opposed to a cast die means that the quality of the bend is better, due to cast dies leaving an imprint on the inside of the tube rather than an as-drawn surface finish.
This is just an example we can do all types and makes of vehicle
If you have ANY QUESTIONS then PLEASE contact us. We will be more than happy to assist.
Please feel free to send any bespoke drawings through to us - we are very experienced in creating custom projects/applications.
For full installation or roll cage kits,Tube Bender Limited will not be beaten on price, whether it’s for one, 10, 100 or 1,000 parts! If you can email us over a quote you have received or a link to a price you have seen - we can guarantee to beat it by at least 10%!
Check our Ebay Landrover page for products and prices